Integrated sensing, dynamics and control of a moble gantry crane

Abstract

This thesis investigates the dynamics and control of a Rubber Tyred Gantry (RTG) crane which is commonly used in container handling operations. Both theoretical and experimental work has been undertaken to ensure the balance of this research. The concept of a Global Sensing System (GSS) is outlined, this being a closed loop automatic sensing system capable of guiding the lifting gear (spreader) to the location of the target container by using feedback signals from the crane's degrees of freedom. To acquire the crucial data for the coordinates and orientation of the swinging spreader a novel visual sensing system (VSS) is proposed. In addition algorithms used in the VSS for seeking the central coordinates of the clustered pixels from the digitised images are also developed. In order to investigate the feasibility of different control strategies in practice, a scaleddown, 1/8 full size, experimental crane rig has been constructed with a new level of functionality in that the spreader in this rig is equipped with multiple cables to emulate the characteristics of a full-size RTG crane. A Crane Application Programming Interface (CAPI) is proposed to reduce the complexity and difficulty in integrating the control software and hardware. It provides a relatively user-friendly environment in which the end-user can focus on implementing the more fundamental issues of control strategies, rather than spending significant amounts of time in low-level devicedependent programming. A control strategy using Feedback Linearization Control (FLC) is investigated. This can handle significant non-linearity in the dynamics of the RTG crane. Simulation results are provided, and so by means of the CAPI this controller is available for direct control of the experimental crane rig. The final part of the thesis is an integration of the analyses of the different subjects, and shows the feasibility of real-time implementation.